Sistemi perimpianti industriali Rimor

Sistemi perimpianti industriali Rimor

Systems for industrial plants

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Systems for industrial plants

Systems for industrial plants

Rimor S.r.l. manufactures and installs systems for industrial plants in air treatment, climate management, air extraction, and noise reduction with noise abatement systems and systems.

Rimor production includes various patented products owned by Rimor, and the company proposal includes their installation at customers, commissioning and assistance, and maintenance worldwide.

Rimor systems for industrial plants are used in the most varied sectors of pollutant extraction and air extraction. Rimor systems for plants are also used in industrial processes of dust, fumes, oil mist, shavings, adsorbents, painting, VOC, VOC, and sandblasting.

Particular specializations in the automotive sector allow to realize modern and effective systems in the extraction lines or motor vehicles, industrial vehicles, or motor vehicles.

The systems for plants are designed with constructive solidity to achieve high energy efficiency systems, for example, with the installation of inverters to regulate the speed of the machines with Industry 4.0 certification to obtain maximum efficiency, plant engineering, and hyper-depreciation or super-depreciation.

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Systems for aspiration and filtration plants

Dust extraction systems

Industrial system plants

Rimor systems for dust extraction systems can be used for iron dust suction deriving from grinding, mechanical cleaning, or polishing of the pieces. Rimor itself uses Rimor systems for dedusting plants for its production plant, with excellent results.

The formation of dust usually occurs both in plants where the material is removed from industrial parts – using abrasives – and in plants where the powder is used to produce something else and is then introduced into the environment during processing.

Dust, from the most polluting to the least polluting, is captured using suction arms, hoods, or suction areas such as suction platforms, suction benches, or other types of suction systems.

The Rimor systems for dust extraction systems envisage, after the pollutant collection, the conveyance towards dedusting filters to obtain a result from the chimney towards the outside.

The Rimor filtration system can be automatic or inertial (without automatic pollutant cleaning) with dedusting cartridges or sleeve type.

The dust can then be removed using electrostatic filters. Together with the pre-filters separators for dust (grade G or F), static separators can be combined, such as cyclones, air separators or static separators, blast chillers to reduce the amount of dust that reaches the filters.

There are particular specializations in the production plants of abrasives, composite materials, and glass resin materials.

Rimor plant systems are used in ceramic coating plants or the aeronautical sector.

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Systems for fumes suction plants

Systems for industrial plants

The fumes are micro-dusts generated during processes where a thermal process is involved that by burning a chemical element such as iron or other elements, generates a combustion following which, thanks to condensation in contact with the air, following combustion a micro-dustiness, is developed which is very dangerous for human health.

Therefore, it is essential to manage these pollutants using dust collection systems and use ventilation systems suitable for protecting the person in contact with the processing.

The fume extraction systems are present, for example, in welding systems, laser systems, plasma cutting fume abatement systems, gouging fumes, electroerosion systems, and thermal coating application systems.

Rimor systems for fume extraction systems are also used to manage the fumes produced in the molding systems of iron or aluminum parts which are first heated and then molded. They are also used in the abatement systems of the fumes generated by the quenching in the quenching tanks or in the plants where it is necessary to carry out processes of various kinds where fumes are generated.

Smoke is a solid suspension in the air that can be managed with primary filters, secondary filtration filters, automatic dedusting filters, electrostatic filters, or filters with separators such as cyclones or pre-separators. Rimor’s filtration systems are also built as Industry 4.0 systems certified by Rimor to obtain super-depreciation or hyper-depreciation.

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Systems for oil mists suction plants

Systems for industrial plants

Oil mist suction plants are suction plants for a pollutant generated in industrial processes.

Rimor systems for oil mist extraction plants are used to correctly capture pollutants deriving from industrial processes where lubricating oils are used, such as chip removal processes or mechanical processing systems.

The oil is used in industrial processing to reduce the friction between the tool and the workpiece. The oil is conveyed to the workpiece and is conveyed between the tool and the workpiece.

The lubrication oil creates an oily mist which is then sucked by the Rimor system and conveyed to the filter. Subsequently, the oil mist is collected by Rimor coalescing filters, built specifically for the filtration and separation of oil mist.

Rimor systems for oil mist extraction systems, built to obtain a pollutant separation system, are composed of: a collection system, conveyance to the filter, coalescence separation, and a fan (usually Recube type) with emission chimney.

Oil mist extraction systems can be Industry 4.0 certified to obtain hyper-amortization or super-amortization certification.

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Systems for chip extraction plants

Systems for industrial plants

Rimor systems for extraction systems are also used to vacuum shavings. Rimor systems for chip extraction systems are used in order to capture and convey the chips generated during the mechanical machining of metal parts by removal. During mechanical processing, a chip removal is obtained.

The chip is obtained by engraving the tool on the workpiece. The metal shavings such as iron or aluminum, realizes the need to remove it from the machine tool and convey it to a separator filter.

The metal shavings of aluminum or other metal materials are generated when a mechanical process is carried out where there is a removal of metal material that is in the form of shavings.

In order to keep processing effective, especially in automatic systems, systems are created that are able to remove the metal shavings and convey it to a collection bin so that it can be recovered or disposed of.

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Systems for absorbent plants with active carbon SOV and VOCs

Systems for industrial plants

During industrial processing, the dilution component of pigments or various elements is often used.

The diluent or solvent chemical elements are then released by evaporation during the application of the corresponding chemical element.

The suction systems of these gaseous elements, sometimes very dangerous or carcinogenic, are then conveyed to the outside, in order not to be sucked up by the staff present during processing.

The suction systems of these gaseous elements are then used to prevent the emission of gaseous pollutants to the outside.

The legislation provides for a limit of these solvents emitted externally. In order to break down these solvents or thinners, the absorption principle is used.

Absorption is a process that occurs when the air pollutant passes through the support which is impregnated with the adsorbent component. This support is usually activated carbon or zeolite.

Active carbon has a very high amount of surface in contact with air. Activated carbon or zeolite impregnated with the reagent on purpose to create adsorption, carries out the process that captures this pollutant and this solvent.

Absorbent implants are used to adsorb VOCs and VOCs.

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Suction plants sytems for spring factories

Systems for industrial plants

Suction systems for spring factories are particular systems used in the production of springs where a particular chip is generated to be removed and conveyed to static separators and filters in general in spring production systems. In addition to the deformation of the harmonic steel material, the upper and lower machining is carried out with the removal of a part of the harmonic steel material.

This part must be sucked in together with the lubricating material of this process. The systems for Rimor plants are applied in the suction of this pollutant.

Systems for ventilation plants

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Systems for ventilation plants

Systems for industrial plants

Rimor’s ventilation systems are mechanized systems for introducing and extracting air from plants with the aim of generating correct movement within the plant in order to exchange the air according to certain parameters that depend on the processing.

The Rimor environmental ventilation system takes into account forced entry and forced extraction, with the characteristic of being able to evaluate environmental ventilation using the Rimor finite element CFD software.

This calculation system envisages being able to use Rimor industrial fans with reduced acoustic emission and energy saving in order to generate high construction quality and a superior quality result.

Rimor systems for mechanized ventilation systems guarantee correct environmental flushing with air inlet solutions that respect the speed limits imposed on the passage of air over the person and allow to obtain a directed air exchange, under control so as not to have areas that are not flow and do not have too fast air on the operator. They can be combined with cooling systems.

Ventilation systems use both wall and ceiling fans and the natural openings of the sheds.

Systems for automotive ventilation and automotive suction

Air extraction system from pit, bench and line

Systems for industrial plants

The pit air extraction systems are used to extract and convey to the outside the exhaust gases of vehicles on the production line.

The areas where it is necessary to suck air in a vehicle production line can be assembly areas or test areas such as convergence test or roller bench test.

The air extraction system from pit, bench and line is made using the recube and recube sky technology, with the possibility of extracting and conveying the air that is polluted by the passage of the car in the production line or before vehicle ignition and the first tests that are carried out on the vehicle or motor vehicle production line.

The Rimor pit suction system provides for suction through spaced outlets where the vehicle is not running or a close suction where there is a vehicle running which therefore pollutes more. The cfd analysis allows Rimor to create systems without underground pipes, obtaining a result of excellent uniformity or air distribution with areas with greater suction.

In the case of bench suction, Rimor expects to vacuum from the various areas of the bench with a balanced and effective luxury and with suction both in the convergence or control test bench.

In the case of suction from the production line, for example from automotive welding, it is possible to obtain a correct suction of pollutants and its filtration.

Cooling system for heads and castings

Systems for industrial plants

The heads and castings cooling system is designed in order to create a cooling of hot bodies infuse where the production system requires to be able to achieve a cooling with a controlled curve. The hot body, such as a car head or an engine body, is introduced robotic or manual spaces or cooling lines where air intake is therefore necessary in order to create a correct cooling curve and at the same time obtain a technological result. excellent with the use of ambient air which is sucked in by the recube.

The Rimor recube suction system is able to guarantee air inspiration even with complex circuits where it is necessary to suck from several points.

As you can see, the recube suction system combined with a cooling cfd analysis guarantees a controlled and constant cooling curve over time with soundproofed and insulated recube by rimor fans.

The system can be combined with both robotic islands and continuous lines. The CFD simulation allows to obtain optimal results.

Climatic ventilation system

Systems for industrial plants

The Rimor climatic ventilation system allows to obtain controlled climates in humidity and temperature within the automotive production cycles. The need to carry out some operations or processes inside rooms with controlled climates at a defined temperature and humidity is present inside, for example, the vehicle test area where controlled ventilation is useful in order to understand the operation of vehicles during the tests under different climatic conditions.

The climatic ventilation system of the rimor, where with simple precautions you can obtain optimal results in terms of precision and air quality, are usually also used in engine tests and in cooling systems tests.

A particular attention to the cooling systems of the production lines where particular CFD studies allow to obtain climatic ventilation systems in order to reduce humidity or reduce heat in order to allow efficient and quality production and preserving the health of the operators having the ventilation a study that allows to keep under control the speed of interest to operators.

Sandblasting plant or special treatment

Systems for industrial plants

Some processes require sandblasting with talcum powder or sandblasting with other elements, such as car dashboards or other car details. To this end, rimor has developed ventilation technologies capable of achieving proper evacuation of the dust generated by the processing and application of these sandblasting and surface preparation means.

Sandblasting systems with talc or cryogenics allow you to create rough surfaces to allow the application of subsequent coatings or surface paints.

The powder or abrasive application systems are combined with intelligent and practical workpiece movement structures with tilters in order to carry out the processing in the shortest possible time and with the highest quality of both control and application.

The powder or abrasive application systems are combined with intelligent and practical workpiece movement structures with tilters in order to carry out the processing in the shortest possible time and with the highest quality of both control and application.

Rimor ventilation systems for powder application or treatment rooms, then combined with automatic filtration systems with dust recovery.

CFD analysis and process calculations guarantee the desired result.

Welding fume extraction systems

Systems for industrial plants

In welding fume extraction systems, rimor solves the problem of capturing pollutants generated by the production and welding of frames or other parts of motor vehicles or motor vehicles, particularly in the automotive sector. In the automatic welding lines, fumes are generated due to the fusion of the two elements to be coupled. In this case it is necessary to suck up these pollutants generated by the process and convey them to the outside.

The air flow rates are usually such as to avoid having to apply filtrations as the welding operations are usually performed with a reduced smokiness at the origin.

The suction system of the rimor, with suspended pipes and installation of the RECUBE which allows to obtain an easy and ergonomic installation respecting the spaces and maintenance needs, allows to obtain a quality plant result with low costs.

Rimor systems for the extraction of welding fumes can be applied to both robotic islands and semi-automatic processes.

Recube line hot air drying and heating machines for automotive painting lines

Systems for industrial plants

The machines and heating systems for automotive in paint firing ovens or paint reheating ovens are machines of the Recube series where both the filtration systems and the heating systems are inserted directly on board the machines. The heating machines of the Recube series for heating paints and drying paints in the Automotive field for drying and firing water-based and solvent-based paints in the sector of painting car bodies or machinery in general or motor vehicles or motor vehicles, are used be positioned directly above or below the drying oven and produce hot air up to 250 ° C so that it is then conveyed to the cars to be dried.

The Recube machines of the Rimor series are equipped with LEL control systems with regulation valves and with rapid cooling systems of the paint drying and firing lines in order to guarantee quick access if it is necessary for routine maintenance or intervention.

The energy-saving Rimor technology allows you to control the solvent throughout the line and convey the solvent outwards where it is released into the air in the initial area of ​​the oven.

The machine also includes the presence of filters and burners with direct or indirect heating chambers.

Infrared automotive drying plant

Systems for industrial plants

Rimor manufactures infrared drying systems and systems mainly applied in paint drying processes. Infrared rays allow the heat to be transferred directly to the surface, which causes the paint to dry and the solvent or water to evaporate.

The infrared drying system is mainly applied to paints but can be used to remotely heat any object or surface.

The infrared drying system can be made with gas or electric and allows you not to heat the entire environment surrounding the application but only to dispose of any pollutants that are generated during the heating and evaporation process.

Systems can be made with arms or moving or fixed parts with catalytic or infrared panels. The rimor production system does not include a fixed geometry but is a custom line where infrared heating simulation systems can also be applied to determine the heating curves of the pieces.

Test Room Ventilation System

Systems for industrial plants

The ventilation of motor vehicle or truck test room or tractor test or truck test or agricultural machinery test or motor vehicle test or in general Automotive tests allow to obtain ventilation and flushing results in the rooms used to contain these tests.

It is possible to create a system both for the motor vehicle or automotive test in the production line and in the prototype test line or in the research and development room for the ventilation of engine test rooms or roller bench ventilation or convergence bench ventilation or room ventilation hot engine test or cold engine test room.

At the moment of the first ignition, pollutants or heat can then be generated which are sucked in with tested collection systems and conveyed outside by means of suction and ventilation systems for Automotive and for production lines and vehicle tests of high construction quality and energy efficiency.

Rimor suction systems are made with RECUBE technology to achieve the efficiency and easy maintenance of the patented rimor solution.

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Automotive climatic painting plant

Systems for industrial plants

The rimor climatic painting system provides for the possibility of combining a traditional painting booth to create a climate with controlled humidity and temperature. The ventilation system of the rimor painting room allows for ventilation during the painting phase both in production and in the touch-up booth and allows to obtain an excellent result where the fine paints are applied on cars both in the first painting phase and in the subsequent stage of repair of defects.

The rimor climatic ventilation systems for painting are composed of a refrigeration system and a ventilation system with heat exchangers and hydronic exchanger in order to obtain energy savings of considerable efficiency.

The ventilation system of the rimor and the climatic painting booth system are produced ad hoc and combined with lighting and heating systems with the possibility of having a recirculating flow in the drying phase or an open loop flow in the application phase of the paint.

In the case of an open loop, energy is recovered thanks to the hydronic water-air heat recovery units with which high efficiency is obtained. The recube technology applied to the machines allows to obtain high yields and easy maintenance.

Systems for climatic plants

Monobloc climate plants

Systems for industrial plants

Rimor’s monobloc climatic system is the result of years of experience that have led to the design of a climatic system consisting of monobloc machines that can be easily inserted into the environment and interlaced by means of a data communication system that allows you to generate a Master / Slave system. The machine called Master is equipped with the main intelligence, on which the desired humidity and temperature value is set.

It is also possible to control via the web and remote control via data network or intranet connected with the main intelligence. The system is then connected to the other elements present in the field which can be adiabatic humidifiers or desiccant wheel dehumidifiers in order to obtain the desired climate.

The system can then be combined with a room air distribution and agitation system in order to avoid stratification. The system is therefore configurable in order to obtain a chamber in pressure or in depression. The high quality of Rimor’s Recube Clima systems make it possible to obtain real internal or external cubes that easily and safely achieve the result.

Climate plants package process

Systems for industrial plants

The clima process package plants are designed by Rimor in order to obtain an easy installation, quickly and with considerable cost-effectiveness. The principle is to place a traditional AHU with the cooling and post-heating circuit on a chassis on which the refrigerator is also placed. The installation with valves and filters allows to obtain a quality hydraulic circuit in the workshop. The controls are all positioned on board and connected to the Rimor psychrometric control system in order to obtain a precise, reliable result in the field and a quick start.

Inserting on a package all the elements that make up an air conditioning system allows to obtain the result of an easy management of the system, a reduction of space in the field and a reduction of all the problems usually connected to the construction site which in this way is completely avoided.

The Rimor package system was created to obtain remote management results of all the elements present in the field also via remote control via the web via the psychrometric control unit created by Rimor.

Pressurization plants for conditioned areas

Systems for industrial plants

The need to have cooled rooms in an industrial warehouse or factory is known and known. When the rooms are also control stations for hot machinery such as rolling trains or production machines where heat is used, it becomes essential to keep the climate under control where the operator can easily perform his work.

The continuous opening and closing of the doors changes the situation of the rooms or workstations to be air-conditioned in small spaces, thus having to restore the climate quickly.

Traditional monoblock or SPLIT air conditioners are usually used which, in addition to having a demanding maintenance, suffer from unclean environments, generating considerable management and energy costs.

Usually the heat is then disposed of outside the room, worsening the heat situation in the plant. For example, when there are 20 ° C outside, you want 20 ° C in the operator’s room and you have 30 ° C in the factory, the energy waste is considerable

Rimor has created a system for generating cold or heat and managing these flows which involves taking air from the outside and conveying it to the halls. A system for introducing air into the rooms is then created that accelerates when the doors are opened and quickly restores the climatic conditions in the control room or workstation without generating annoyance.

Installed on a large scale at an important paper mill, it generated satisfaction from the beginning by allowing ventilation with the supply of clean and filtered air in free cooling for a large part of the year. (direct use of external air) and in combination with the plant’s hot water energy recovery systems.

Process plants

Hot Gas Extraction

Systems for industrial plants

The extraction of hot gases from furnaces or heating systems is a specialty of Rimor thanks to its twenty years of experience in the management and conduction of hot and very hot gases even up to 900 ° C. Hot gas ventilation and extraction systems are used in heating processes or melting processes or cooling processes for hot pieces.

The gas transport systems by means of RECUBE Rimor high temperature fans can be made both for clean hot fumes and for hot fumes to be filtered. The extraction of hot gases and the management of emissions takes place through pipes made of suitable materials, suction systems using technologies with insulated fans and pipe insulation systems. Rimor anti-vibration valves and joints allow to obtain systems also in the field of energy recovery and in the management of hot water production systems from hot gas extraction systems

Energy recovery from hot gases is often used to make hot water or diathermic oil used in civil and industrial heating or emitted to the outside either through filters or directly.

The hot gas process and hot flow management systems are made by Rimor both as a design and as an installation all over the world.

Manual grinding and welding system

Systems for industrial plants

The manual grinding and welding system is a particular cabin where it contains no doors and reduces the noise emitted by grinding. Thanks to Rimor technology, in fact, no doors are required to contain the noise as this is knocked down thanks to a natural labyrinth where the operator passes to enter the cabin.

Pleasant cabs for the operator, with glass roofs for natural lighting and remarkable visibility to the outside and from the outside to the inside.

Cabs with manual and pneumatic sliding doors, in the EASY or SIMPLY version and models with ready-to-use monoblock solutions.

The combination with the Rimor automatic dust collector filters allow to obtain excellent and unexpected results in the sector by reducing operating costs with applications that have demonstrated considerable durability in the field. The systems for abatement and capture of the dust generated in the processes are then applicable in any process where noise and dust are a problem to be solved together and with solutions that guarantee an effective result of duration and practicality of use.

Rimor suction benches have always effectively equipped these booths. Rimor thus expresses its capacity in the field of heavy and medium-heavy carpentry.

Dust system with opening cabin

Systems for industrial plants

Rimor has created a work room accessible from above since the cabin can be completely opened allowing access by crane. The application is on grinding, gouging, welding or in general noisy processing booths where it is important to ensure easy access from above with chain transport systems or with transport systems such as overhead cranes or even with forklifts.

The particular opening system that does not fear the dust of the pollutant and therefore always guarantees movement, is combined with dust capture systems inside with a closed room and with a final reduction of the noise level of up to 30 dB (A).

The cabin can be used in processes such as gouging, grinding, even very noisy mechanical machining with noise emissions of 120 dB (A).

Furthermore, such solutions can be applied when access to maintenance-type machinery is required and it is preferable to open the cabin rather than disassemble the roof, for example in the soundproofing of hydraulic presses or molding machinery.

Deck Heating Systems and Boat Parts

Industrial Plants Systems

The Deck and boat parts heating systems are applied in heating for stabilization of fibreglass parts where the need is to obtain a heating furnace usually at low temperature; however, it is necessary to get uniformity of temperature.

This uniformity is achieved through Rimor agitators and point Rimor heaters distributed in the chamber and CFD chamber calculations to guarantee a temperature within the desired parameters.

Rimor deck and boat parts heating systems are applied in every heating detail. They are applied for temperatures up to 90 ° C. Beyond these temperatures, there is the rimor line of heating chambers for high temperature.

The systems, machines and heating chambers for fibreglass boats obtain the result in combination with the build rooms and the agitation systems of Rimor.

The need for uniformity, combined with the need of the hot flow within all the parts in the room, was a problem that has been successfully solved by rimor CFD engineering staff for years by keeping under control the heat generated with indirect, direct burners and electric heating resistance.

Soundproofing System

Systems for industrial plants

Noise reduction and combined air management systems are real allies of Rimor customers. It is possible to apply ventilation, suction, cooling, and air conditioning technology to systems where there is a pollutant such as dust, smoke, and VOCs SOF but necessary to reduce the noise of the process.

For example, in both manual and automatic grinding or gouging systems, the Rimor opening cabin is used to significantly reduce noise and dustiness.

The joint treatment of noise and pollutants is a speciality of Rimor that combines its soundproofing technology with its technology of capture of the pollutant, transport and filtration of the same.

The systems solve problems where both noise and pollution are to be treated together and create a controlled climate or cooling or heating.

Rimor has built plants for the most important companies in the aeronautical sector by developing noise control and pollutant reduction cabins.

Noise is necessary for many processes, but its emission to the receivers can be controlled by also combining the practicality of use and aesthetics.

Attachments

Heating systems
and heat exchangers

Sistemi di scambio termico/riscaldo

Industrial
fan silencers

Silenziatori per ventilatori

Control
accessories

Accessori di controllo

Joints and
anti-vibration systems

Giunti e supporti anti-vibranti

Global Partner

Rimor S.r.l. è partner di Marelli Motori Group!

Rimor S.r.l. è partner di Marelli Motori Group